Can i modify my motorcycle voltage regulator cooling fins?


Do motorcycle regulators get hot?

It’s normal for an OEM shunt-type regulator/rectifier (RR) to get quite hot — especially when the load being drawn by the electrical system is low. The RR is simply converting excess stator output wattage (that isn’t needed to run the bike and charge the battery) to heat. That’s why there are cooling fins on the RR.

What is the purpose of a rectifier on a motorcycle?

Having a functioning rectifier regulator is one of the key elements to maintaining a healthy and reliable motorcycle. The rectifier regulator converts AC power to DC allowing the alternator to charge the battery, and controls the amount of power delivered to the battery.

What does a voltage regulator do on a motorcycle?

Voltage Regulators



The Voltage Regulator is an important component of the electrical charging system, and keeps your motorcycle battery from being overcharged and damaged.

What causes a motorcycle voltage regulator to go bad?

Common Causes of Failure



One of the primary causes of failure is heat. Different motorcycle manufacturers install the regulator rectifier in different locations of the bike, with some placing the part near the radiator or other sections of the bike that impede airflow.

What causes a voltage regulator to overheat?

The bigger the difference between the input and output voltage, the more heat the regulator generates. If the input voltage is so much higher than the output voltage, the regulator will generate more heat than it can dissipate and it will overheat. Some regulators shut down when they overheat.

Can a stator overheat?

All motors need protection against overheating resulting from overload, stalled rotor, or unbalanced stator currents. For complete protection, three-phase motors should have an overload element in each phase.

Can you ride a motorcycle without a rectifier?

you cant damage anything by unplugging the rectifier, all that will happen is your bike will run of a battery that is not being recharged at the same time, so you will run out of juice rather quickly and the bike will shut off, thats it…

What is the difference between a rectifier and voltage regulator?

Perhaps the biggest thing to note is that a rectifier converts input AC power into DC electrical power. Regulators are, on the other hand, systems configured to automatically maintain a constant voltage level to protect various apparatus against damage that can be caused by fluctuating voltage.

Does a motorcycle battery charge while idling?

Technically, a motorcycle battery does charge while the motorcycle is idling though it does not provide as much amperage as when the motorcycle is at higher speeds. During a normal ride, a motorcycle provides about 13, 14, or 15 amps while idling only provides less than 1 amp.

What are the symptoms of a bad voltage regulator?

Bad Voltage Regulator Symptoms

  • Too High Voltage in the Battery.
  • Dead Battery.
  • Battery Light or Check Engine Light.
  • Inconsistent Operation of Electrical Components.
  • Vehicle Dies While Running.
  • Dimming/Pulsing Lights.


How do you rebuild a voltage regulator?

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Before you put it back on with the back off you can inspect the electronics. This is the diode bridge. And this is the rectifier shim the rectifier shim ensures you have properly gapped electrons.

Can a bad voltage regulator ruin a battery?

Yes, a bad voltage regulator can definitely ruin your car battery. If too much voltage is flowing to the battery, it can warp the platers and destroy your battery. Alternatively, if there’s low voltage, the battery won’t be able to charge fully and you may struggle to turn your car on.

What happens when a voltage regulator fails?

A bad voltage regulator can even affect your car’s engine. For example, as this car part stops working properly, you might notice your car’s engine sputters or stalls once in a while. It might also have trouble accelerating as you drive.

How long can you drive with a bad voltage regulator?

You may be able to drive with a bad voltage regulator—but not for long. If the regulator is causing low charging system output, the battery will eventually become discharged and the vehicle will no longer run.

How do you troubleshoot a voltage regulator?

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You get a jumper lead connected to an own power source wiggle that on in so she makes contact with the field terminal. Now we're sending full field current to the generator.

Can you adjust a voltage regulator?

If the voltage, at which the reading becomes steady, occurs outside these limits, adjust the regulator by turning the adjusting screw 1/4 turn at a time clockwise to raise the voltage or counterclockwise to lower. The adjusting screw can be found on the back of the regulator facing the firewall.

How do you polarize a voltage regulator?

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The whole principle is very simple we connect battery cult äj– to the field terminal for just a moment and the job is done on this style here the a terminal is battery voltage.